Fifth Wheel Hooks

1 06 2008

Because of its location, drivers who manually pull the fifth-wheel release without the aid of an assist-devise must stoop or squat and reach into the narrow area between the tractor frame and the trailer apron. While in that physically-awkward position, the driver must pull hard enough to release the king-pin. That can be a recipe for a shoulder, neck or back injury. Because it is difficult (if not impossible) to get solid footing and a secure stance while in that awkward position, a driver who pulls the fifth-wheel release by-hand increases the potential to fall backwards when a stubborn fifth-wheel finally gives.

The previous issue of Beyond the Cab suggested that air-operated fifth-wheel unlocking systems or newly-designed fifth-wheels that require less pulling force than standard fifth-wheel models may be a big part of the solution. Certainly these engineering advances should be strongly considered when defining specs for new trucks. However, the reality is that retrofitting existing trucks or purchasing new trucks with these devises represents a long-term solution. Implementing that long-term solution throughout the fleet may take 5 years or more.

Short-term solutions are needed to fill the gap. The good news is that there are a number of controls that can be employed to minimize drivers’ exposure to injuries associated with pulling the fifth-wheel release. The better news is that, as the safety director, you don’t have to pick just one. As a matter of fact, you are encouraged to use them all. In this issue of Beyond the Cab, we will take a more in-depth look at fifth-wheel hooks.

Fifth-wheel hooks are very likely the most commonly-considered control to address the hazard of pulling a semi’s fifth-wheel release. These are generally little more than a steel rod with a small hook on one end and a handle on the other end. In fact, many drivers fabricate their own out of rebar or stainless steel. By placing the hook onto the semi’s fifth-wheel release handle, a driver can stand erect while pulling, as opposed to the awkward posture described above.

Although the design concept is simple, not all fifth-wheel hooks are created equal. Whether a fifth-wheel hook is commercially-purchased or fabricated for personal use, drivers should be made aware that fifth-wheel hooks made of soft metal (such as aluminum) do not likely have the structural integrity for the job. In using an aluminum fifth-wheel hook, a number of drivers have fallen backwards onto the ground or thrust their elbow against an adjacent trailer because the hook portion of the devise straightened-out under the force on being used to pull a stubborn fifth-wheel release.

In addition to avoiding those fabricated from soft metals, before purchasing fifth-wheel hooks, determine the proper length by measuring the distance from the fifth-wheel release handle to the edge of the trailer. If the fifth-wheel hook is too short, a portion of the driver’s arm will still be under the trailer and he will not be able to stand erect when pulling. If the fifth-wheel hook is too long the driver may not have enough room to use it on those occasions in which there is limited space beside the trailer.

The specific configuration of the hook (the portion placed onto fifth-wheel release handle) is yet another consideration. Because some fifth-wheel releases have a latch mechanism, fifth-wheel hooks can be purchased with catches (Click here to see example). Under certain circumstances, hooks with a moderate bend are warranted, as opposed to those with a “J-shaped” hook on the end. Because hooks can get dirty from reaching under trailers, many drivers do not like to place the hooks back inside their cab. Instead, they store it behind their cab by dropping it through one of the holes in the catwalk (away from the driveshaft). This not only keeps a potentially dirty tool out of the cab, but makes it convenient to use every time. However, if this is how the hook is to be stored, the hook should likely have a 100-110° right angle bend so that it can be placed through the holes in the catwalk.

Although fifth-wheel hooks are an injury prevention tool, they have an ancillary benefit. The underside of the trailer is invariably dirty and greasy, even in the most pleasant of weather conditions. However, toss in some rain, snow or ice and the area between tractor frame and the trailer apron literally drips with slurry of road grime and grease. Many drivers have ruined shirts and jackets all the way up to their shoulder simply by reaching under a trailer to pull the fifth-wheel release. By keeping their arm from breaking the plane of the trailer, a driver not only helps avoid an injury, but also stays clean..

For the few drivers that pull van trailers with roll-up doors, a fifth-wheel hook can help prevent falls as well. Keeping the drivers’ feet on the ground, that same hook can be used to pull-down the trailer doors.

Some fifth-wheel hooks are marketed to also be used to pull the release for the sliding tandems. However that is a topic for a different issue of Beyond the Cab.

Do your drivers use fifth-wheel hooks? Have you ever asked them? A recent pole on Truck.Net revealed that 62% of drivers use fifth-wheel hooks religiously.

If you have further suggestions for controlling hazards associated with uncoupling trailers, we welcome your comments at losscontrol@midwesterninsurance.com. We also welcome comments on other non-driving hazards within the trucking industry and will post driver comments in future issues.

Copyright Ó2007 Midwestern Insurance Alliance

Midwestern Insurance Alliance, the exclusive workers’ compensation provider endorsed by the Kentucky Motor Transport Association (KMTA) and the Indiana Motor Truck Association (IMTA).





Preventing Injuries Associated with Uncoupling Trailers

1 05 2008

Although it’s not a complex task, uncoupling a trailer incorrectly can yield devastating results. For that reason, individuals new to the trucking industry are trained to follow very specific procedures. In large part, the uncoupling procedures included in driver training are intended to guard against dropping a trailer on raised landing gear, pulling airlines loose; or incurring other forms of property damage.

What driver training often fails to stress is the damage that can occur to the driver’s own body. Drivers pulling fifth-wheel releases can sustain shoulder, neck and back injuries. In an article in Dynamic Chiropractic entitled, “Upper Extremity Injuries in the Trucking Industry the authors indicate that injuries incurred from pulling a fifth-wheel release are often manifested as rotator cuff damage, subluxations (misaligned vertebrae) or lateral epicondylitis (tennis elbow).

Because of the location of the fifth-wheel release handle, drivers who manually pull the fifth-wheel release by hand must stoop or squat; reach into the narrow area between the tractor frame and the trailer apron; and then pull hard enough to release the king-pin. The amount of force required to pull the fifth-wheel release handle depends upon a number of factors, to include the fifth-wheel type; the degree to which the fifth-wheel has been properly maintained; and the frequency at which it is used. The force required to pull the fifth-wheel release can also be dependent on the positional relationship between the tractor and the trailer. Particularly when the tractor and trailer are not perfectly aligned, increased tension can be placed on the fifth wheel assembly, making it more difficult (sometimes nearly impossible) to pull the fifth-wheel release handle.

 

This picture shows a driver reaching under a trailer to pull a fifth-wheel release. Notice that the driver is in a position that may increase the potential for injury (relying upon small muscle groups in the arm and shoulder for pulling). Additionally, in that position, the driver is unable to effectively use the weight of his body for mechanical advantage.

For this particular hazard, air-operated fifth-wheel unlocking systems represent an engineering control. These devises permit the driver to control the uncoupling process from inside the cab with little more manual effort than pressing a button. These systems are designed to work only when the tractor and trailer are not in motion and the parking brake is engaged. When functioning properly, these devises completely eliminate the injury exposure to the driver’s shoulder, neck and back from pulling the manual fifth-wheel release. As such, air-operated fifth-wheel unlocking systems represent the most effective and most desirable control for this hazard. They are available both as options on new equipment and asretrofit kits for standard (manual release) fifth wheels.
retrofit kits for standard (manual release) fifth wheels.

Another mechanical means of addressing this hazard are newly-designed fifth-wheels that require less pulling force than standard fifth-wheel models. At 65 lbs. of pull-force, Fontaine’s No Slack II® boasts to be easier to engage and disengage than any fifth-wheel on the market. As these still require drivers to manually pull the fifth-wheel release, they reduce (but do not eliminate) exposure to such injuries.

In the next issue of Beyond the Cab, other control strategies for addressing this hazard will be addressed, including the use of fifth-wheel release pulling devises; proper positioning of the power unit; executing proper body mechanics; and an effective preventative maintenance program. The next issue of Beyond the Cab will also reveal the results of an online poll that seeks to learn the percentage of drivers who have (and use) fifth-wheel release pulling devises.

If you have further suggestions for controlling hazards associated with uncoupling trailers, we welcome your comments at losscontrol@midwesterninsurance.com. We also welcome comments on other non-driving hazards within the trucking industry and will post driver comments in future issues.

Copyright Ó2007 Midwestern Insurance Alliance

Midwestern Insurance Alliance, the exclusive workers’ compensation provider endorsed by the Kentucky Motor Transport Association (KMTA) and the Indiana Motor Truck Association (IMTA).